ML in Gene Therapy

Engineering AAV when the search space is the problem

Ravi Kalia

Four Sequences That Worked

Four medicines that changed the last decade. Each depends on a deliberately chosen biological sequence.

ChAdOx1: The Vector Was Already There

A chimpanzee adenovirus, gutted and reloaded.

  • Spike gene swapped in for E1
  • Replication-deficient
  • Shipped at fridge temperature

≈35 kb of DNA

Billions of doses. The virus is the courier, not the medicine.

The payload was written, not discovered — a spike sequence pasted into a vector backbone.

Voysey et al. (2021)

BNT162b2: The Courier Disappears

No virus at all. A sequence in a lipid droplet.

  • Nucleoside-modified mRNA
  • Lipid nanoparticle delivery
  • Transient by design

4,284 nucleotides

Designed from a published genome in days.

Portrait of Uğur Şahin

Uğur ŞahinBioNTech

Portrait of Özlem Türeci

Özlem TüreciBioNTech

Polack et al. (2020)

Change the Letter, Keep the Message

Unmodified mRNA is read by the innate immune system as infection. It triggers interferon, and the message is destroyed before it is translated.

N1-methylpseudouridine can reduce innate sensing and improve translation. RNA purification and delivery also shape the response.

RNA chemistry and delivery determine how much protein the cell makes.

Portrait of Katalin Karikó

Katalin Karikówith Drew Weissman — Nobel Prize, 2023

Polack et al. (2020)

Delandistrogene Moxeparvovec: A Gene Cut to Fit

Duchenne muscular dystrophy. One dose, intended to last.

  • rAAVrh74 to skeletal muscle
  • Micro-dystrophin, not dystrophin
  • Full-length gene is 11 kb — it does not fit

≈5 kb cassette

Nineteenth-century engraving showing calf pseudohypertrophy in a child with Duchenne muscular dystrophy.

Calf pseudohypertrophy, from Duchenne’s own 1868 plates.

The courier is fixed. The cargo was redesigned.

Mendell et al. (2023)

Pembrolizumab: The Odd One Out

Not a vector at all — a protein, made by cells.

  • Humanised IgG4 against PD-1
  • Mouse-derived binding loops on a human frame
  • Manufactured from a cell line

≈1.4 kb of coding sequence

Portrait photograph of Jimmy Carter, taken in 2014.

Jimmy CarterAnnounced metastatic melanoma in August 2015; clear scans by December

Melanoma in liver and brain, treated with surgery, radiosurgery and this antibody.

The product is a protein. The asset is the sequence.

Emancipator (2020); Goldberg et al. (2016)

Four Sequences, Drawn to Scale

Impact has nothing to do with length. The design problem is the same in every case.

The Virus Worth Borrowing

AAV is a defective parasite of other viruses. That defect is exactly why we use it.

Adeno-Associated Virus, Up Close

  • 4.7 kb single-stranded DNA
  • 60 subunits, T = 1
  • ≈26 nm across
  • No established human disease from natural AAV infection

Drag it.

Xie et al. (2002)

Where the Symmetry Is

Sixty identical subunits, related by the rotation group of an icosahedron.

  • 5-fold ×6 — a channel at each
  • 3-fold ×10 — the protrusions
  • 2-fold ×15 — a depression at each

Every axis passes through the centre. Each order is a different local environment, and they behave differently.

Xie et al. (2002)

Everything in 4.7 Kilobases

Scale map of the wild-type AAV2 genome showing the two ITRs, the p5, p19 and p40 promoters, the rep and cap open reading frames, and the nested AAP and MAAP accessory reading frames.

Two genes. Three promoters. Two more proteins hidden inside cap.

Samulski and Muzyczka (2014)

Four Rep Proteins We Throw Away

From p5 — Rep78, Rep68

Nick the terminal resolution site. Drive integration at AAVS1 on chromosome 19.

From p19 — Rep52, Rep40

Motor proteins. Thread the genome into a preformed capsid.

Each pair is one unspliced and one spliced product. All four are SF3 helicases, 3′→5′.

Delete rep and you delete site-specific integration.

Kotin et al. (1990)

Three Capsid Proteins, Unequal Shares

One ORF, three start sites.

VP1 87 kDa PLA₂ + NLS
VP2 73 kDa dispensable
VP3 62 kDa the shell

Roughly 1 : 1 : 10 across the 60 subunits — about five, five and fifty.

VP1 is a minority subunit, and endosomal escape depends entirely on it.

Five copies out of sixty decide whether the particle ever gets out of the endosome.

Girod et al. (2002)

Two Genes in the Same Sequence

AAP — assembly-activating protein

Non-canonical CTG start, nested inside cap. Scaffolds assembly in the nucleolus.

MAAP — membrane-associated accessory protein

A +1 frame inside the VP3 region. Promotes egress.

MAAP was not found by looking. It fell out of a comprehensive mutational scan in 2019.

A previously unannotated gene emerged from systematic mutational data.

Sonntag, Schmidt, and Kleinschmidt (2010); Ogden et al. (2019)

Defective by Design

AAV cannot replicate alone. It needs a helper.

Adenovirus — E1A, E1B55K, E2A, E4orf6, VA RNA

HSV-1 — UL5, UL8, UL52, UL29, UL30

For a vector this is a feature:

  • Helper functions supplied from a plasmid
  • No helper virus needed in plasmid-based production
  • A vector that cannot replicate cannot spread

Replication incompetence is not a limitation. It is the product.

Samulski and Muzyczka (2014)

Why Not Adenovirus?

Good vaccine

  • ≈8 kb payload
  • Efficient, high expression
  • Strong immune response

Poor gene therapy

  • That same response clears transduced cells
  • High seroprevalence
  • Inflammatory at therapeutic doses

A vaccine wants an immune response. A gene therapy does not.

Dunbar et al. (2018)

Serotypes Are Surface Chemistry

Same fold. Same T = 1 shell. Nine variable loops on the outside.

  • AAV2 → heparan sulfate
  • AAV9 → terminal galactose
  • VR-IV differs: AAV9’s spikes are blunter

Tropism lives on these loops.

Xie et al. (2002); DiMattia et al. (2012); Summerford and Samulski (1998); Shen et al. (2011)

From Virus to Vector

Delete everything that makes it a virus. Keep 145 base pairs at each end.

Strip It Down to the ITRs

Two recombinant AAV expression cassettes drawn to scale against the 4.7 kb packaging limit, with Factor IX, micro-dystrophin and B-domain-deleted Factor VIII coding sequences drawn to the same scale.

Gray et al. (2011); Zanta-Boussif et al. (2009)

The Budget Decides the Medicine

Payload Size Fits?
Factor IX 1.4 kb easily
micro-dystrophin 3.8 kb compact cassette only
BDD Factor VIII 4.4 kb nothing left over
dystrophin 11 kb never

This is why Duchenne therapy is micro-dystrophin, and why haemophilia A is harder than haemophilia B.

A physical limit on a capsid is dictating protein design.

Mendell et al. (2023)

What the Budget Produced

Product Vector Payload Route
Zolgensma (2019) AAV9 SMN1 0.9 kb intravenous
Itvisma (2025) AAV9 SMN1 0.9 kb intrathecal
Hemgenix (2022) AAV5 F9 Padua 1.4 kb intravenous
Kebilidi (2024) AAV2 DDC 1.4 kb intraputaminal
Fayuvi (2026) AAV9 SGSH 1.5 kb intravenous
Luxturna (2017) AAV2 RPE65 1.6 kb subretinal
Elevidys (2023) AAVrh74 micro-dystrophin 3.8 kb intravenous
Otarmeni (2026) AAV1 × 2 OTOF 6.0 kb intracochlear

Ordered by payload. Every one but the last sits well inside the 4.7 kb budget.

OTOF is 6 kb. It does not fit — so otoferlin ships as two vectors, each carrying part of the coding sequence, reconstituted inside the hair cell.

The budget did not move. The architecture did.

U.S. Food and Drug Administration (2026a); U.S. Food and Drug Administration (2026b)

ssAAV or scAAV: Capacity Against Onset

Single-stranded AAV compared with self-complementary AAV, showing that deleting the terminal resolution site from one ITR causes a covalently linked dimer to be packaged, trading half the capacity for immediate expression.

McCarty, Monahan, and Samulski (2001)

Getting In

Eight steps between the syringe and a transcribing genome. Most of the dose does not survive them.

From the Needle to the Cell

The journey of an AAV dose from the infusion needle to the target cell in four magnifications — infusion into a vein, circulation where antibodies and liver and spleen clearance remove most of the dose, extravasation across the vessel wall, and arrival at the cell surface — with a tapering band showing the surviving fraction collapsing at every stage.

Mingozzi and High (2013)

The Journey In, Step by Step

Girod et al. (2002); Cataldi and McCarty (2010); Nakai et al. (2001)

Two Bottlenecks Inside the Cell

Endosomal escape

Needs VP1u’s PLA₂ domain, externalised at low pH.

Five copies per capsid.

Second-strand synthesis

The packaged strand is transcriptionally inert until it is made double-stranded.

scAAV exists to skip this.

Potency also depends on targeting, nuclear entry, uncoating and expression.

Girod et al. (2002); McCarty, Monahan, and Samulski (2001)

What the Genome Becomes

  • Second strand synthesised
  • Host repair joins vector DNA ends
  • Circular monomers and concatemers
  • Chromatinised with host nucleosomes

The damage response is not evaded. MRN and ATM/ATR sense those hairpin ends.

Nakai et al. (2001)

From Hairpin to Chromatin

The fate of the delivered AAV genome: the released single strand with its T-shaped ITR hairpins is made double-stranded, host repair can join ITR ends into circular monomers and concatemers, and the circle is wrapped in host nucleosomes into a chromatinised episome that RNA polymerase II transcribes into mRNA and the ribosome translates into the therapeutic protein.

Nakai et al. (2001)

Why Expression Fades

The episome is not replicated when the cell divides.

Post-mitotic — neurons, cardiomyocytes, muscle. Episomes can support durable expression, depending on the tissue and vector.

Dividing — paediatric liver is the clinical case. Hepatocytes expand out from under the vector.

This is the bill for deleting rep.

Wild-type AAV integrated at AAVS1. Recombinant vectors gave that up for safety, and took dilution in exchange.

Decades of expression is the hypothesis under test, not a result.

Nakai et al. (2001)

Making It at Scale

A dose is 10¹³–10¹⁴ genomes per kilogram. For an adult that is a bioprocess, not a bench prep.

Two Platforms, Three Components

HEK293 triple transfection compared with the Sf9 baculovirus expression system, showing the genetic components each platform delivers and a comparison of scale, yield and capsid protein modification.

Urabe, Ding, and Kotin (2002)

HEK293 Already Has E1

The helper plasmid carries E2A, E4orf6 and VA RNA.

It does not carry E1.

HEK293 is adenovirus-E1-transformed — that is what makes it HEK293.

E1 functions come from the producer cell. The helper plasmid supplies the remaining adenoviral functions used in this platform.

Helper functions come from both the cell and the plasmid.

Urabe, Ding, and Kotin (2002)

Downstream: Capture, Polish, Concentrate

The rAAV downstream purification train — clarification, camelid VHH affinity capture, anion exchange polishing to separate full from empty capsids, and tangential flow filtration — followed by the critical quality attributes.

Mingozzi and High (2013)

Empty Capsids Are Not Free

An empty capsid delivers nothing and still:

  • presents capsid antigen
  • consumes immune tolerance
  • counts toward total particle dose

Which is why full:empty ratio is a release-critical attribute and not a cosmetic one.

Measured by AUC, mass photometry, charge-detection MS.

Antigen without benefit.

Mingozzi and High (2013)

The Dose Ceiling

Efficacy rises with dose. So does toxicity. The gap between them is the whole problem.

The Therapeutic Window

The systemic rAAV therapeutic window, with efficacy and toxicity curves against dose, neutralising antibodies excluding patients at the low end, and capsid T cell responses, complement activation, hepatotoxicity, thrombotic microangiopathy and dorsal root ganglion toxicity bounding the high end.

Manno et al. (2006); Hinderer et al. (2018)

Three Ways the Dose Fails

Before

Pre-existing neutralising antibodies exclude a large share of patients. Worst for AAV2.

At dose

Capsid-specific CD8 T cells clear transduced hepatocytes — expression rises, then falls.

Above dose

Complement, hepatotoxicity, thrombotic microangiopathy, dorsal root ganglion toxicity.

Unmethylated CpG can activate TLR9 and promote adaptive responses. These toxicities have multiple mechanisms.

Mingozzi and High (2013); Faust et al. (2013); Hinderer et al. (2018)

Engineering the Modules

Three parts of the cassette can be designed: the capsid, the promoter, the ITRs. Each is a different kind of search.

Three Modules, Three Searches

Capsid

Where it goes, and whether antibodies see it.

A protein-surface problem.

Promoter

Which cells express, and how much.

A regulatory-grammar problem.

ITR

Packaging, persistence, and innate sensing.

A structure-constrained problem.

The Search Space Is the Problem

VP1 is 735 residues.

A 60-residue window is 20⁶⁰ ≈ 1.15 × 10⁷⁸ — about the atom count of the observable universe. It takes 62 to exceed it.

But nobody designs the whole capsid.

A 7-mer insertion at VR-VIII is 20⁷ ≈ 1.3 × 10⁹ — and that already outruns any in vivo screen.

Romero and Arnold (2009)

Capsid Shuffling

Fragment the cap genes of several serotypes, reassemble, select. Every chimera is a mosaic of whichever parents crossed over.

Grimm et al. (2008)

What Shuffling Produced

Capsid shuffling in four stages: the cap genes of nine natural serotypes are digested into fragments, the fragments prime on one another and reassemble into a library of chimeras whose coloured blocks show which parent contributed each stretch, and selection returns a single survivor, AAV-DJ, a mosaic of AAV2, AAV8 and AAV9. A panel notes that what you do not get is any function mapping sequence to fitness.

Grimm et al. (2008)

Peptide Display: One Loop, a Billion Variants

Peptide display in four stages: a random 7-mer is inserted into the VR-VIII loop at residue 588 of AAV9, giving 20⁷ ≈ 1.3 billion variants; the library is injected and recovered from the target tissue; the enriched sequence TLAVPFK defines AAV-PHP.B, which crosses the mouse blood-brain barrier about 40-fold better than AAV9. A band underneath notes the advantage runs through Ly6a, a mouse protein with no functional primate equivalent.

The screen was right. The model organism was the problem.

Deverman et al. (2016)

What a Random Forest Actually Computes

Tabular features, interpretable splits, no gradients — the baseline a sequence model has to beat.

Breiman (2001)

From Mouse to Macaque

Fit4Function — fit one model per measurable property, on a library that uniformly samples manufacturable sequence space.

Six properties: production fitness, mouse liver transduction, and binding and transduction in each of two human liver cell lines.

Six models combined to design a liver-targeted, manufacturable library. 88% of variants met all six criteria.

No single predictor transfers. The six together do.

Eid et al. (2024)

Predicting Fitness Before You Measure It

Mikos, Chen & Suh (Rice) asked a narrower question: can you predict production fitness from structure alone?

Features describing each residue’s structural microenvironment — no measured AAV fitness used as training labels at all.

Reported threefold enrichment in mutations beating wild-type production, compared with random mutagenesis. Preprint, p = 7.5 × 10⁻¹².

Production fitness is unglamorous and gates everything — a capsid you cannot manufacture is not a capsid.

The columns you can compute before you run anything.

Mikos, Chen, and Suh (2021)

Discriminative or Generative

Discriminative versus generative models over sequence space. A discriminative model learns P(Y|X): it draws a boundary through the small labelled region and has uncertain predictions outside its training distribution. A generative model learns P(X), a distribution over training sequences, from sequences without phenotype labels, and new candidates can be sampled from it. A pipeline underneath shows the combination: generate candidates, score them, measure only the survivors.

Ng and Jordan (2001)

What a VAE Actually Does

Encoder squeezes a sequence into a few numbers.

Decoder rebuilds a sequence from them.

Training forces the middle to be a smooth, well-populated cloud — so you can sample it, and interpolate across it.

Ng and Jordan (2001); Bryant et al. (2021)

The Generative Toolkit

VAE — smooth latent space, easy to sample and interpolate

GAN — sharp samples, harder to train, no likelihood

Diffusion — strong sample quality, slower to generate

Autoregressive / protein language models — trained on everything nature has made, then conditioned

Good at “does this look like a real protein”, which is exactly the prior we want.

The model class matters less than the data it is fitted to.

Bryant et al. (2021)

What Deep Mutational Scanning Measures

Deep mutational scanning compared with directed evolution. A comprehensive library containing every variant goes through one selection; the population is sequenced before and after, and each variant's fitness is the log ratio of its counts, so enrichment and depletion can be estimated for adequately sampled variants. Directed evolution runs the same selection but reads only the enriched survivors and discards the failures.

Counts before and after selection reveal both enrichment and depletion.

Ogden et al. (2019)

Machine-Guided Capsid Design

Machine-guided capsid design. The input changed from nine natural serotypes to a comprehensive measured landscape covering every single substitution across VP1. A schematic plot shows the fraction of a library that remains viable against substitutions from wild type: random mutagenesis collapses within a few substitutions while a model-designed library stays viable much further out. A loop underneath — measure, fit, design, measure again — notes that every round enlarges the training set.

Sequence → fitness, learned rather than assumed.

Ogden et al. (2019); Bryant et al. (2021)

Promoter Engineering: The Underrated Module

The objective: express only in the target tissue, in as few bases as possible.

Every base here is a base not spent on the transgene.

Build from transcription-factor binding motifs and chromatin accessibility data rather than borrowing a viral promoter.

Why it matters beyond size:

  • off-target expression is a safety problem
  • ubiquitous promoters invite transgene-directed immunity
  • a tissue-restricted promoter can replace a more exotic capsid

Specificity bought with sequence instead of tropism.

Gray et al. (2011)

Synthetic Promoters That Work

Michael RobertsSynpromics → AskBio → Bayer · now Chromatin Bioscience

Built promoters from screened motif libraries assembled into compact, tissue-selective elements — rather than repurposing CMV or a native regulatory region.

AMT-191 — AAV5 carrying GLA for Fabry disease, under a Synpromics liver-selective promoter.

Initial four-patient cohort: 27–208× mean normal α-Gal A activity. Sponsor report, July 2025 data cutoff.

A designed promoter, not a borrowed one.

uniQure (2025)

Why CpG Reads as Danger

Why CpG reads as danger. Vertebrate DNA is CpG-poor and mostly methylated where CpG remains, while viral and bacterial DNA is CpG-rich and unmethylated, so unmethylated CpG inside an endosome is a signature of non-self. A five-step cascade follows: TLR9 fires in a plasmacytoid dendritic cell, type I interferon is released, conventional dendritic cells are licensed, anti-capsid CD8 T cells are primed, and transduced cells are cleared.

The innate signal is what turns a delivery event into an immune response.

Faust et al. (2013); Mingozzi and High (2013)

ITR Engineering: Change the Sequence, Keep the Fold

The hardest module. The ITR must still fold into the hairpin Rep nicks.

And it is a dense patch of CpG — the motif TLR9 reads as “infection”.

145 bases, and every change is a large fraction of them.

Faust et al. (2013)

Where This Goes

The binding constraint is the dose ceiling.

A better capsid reaches the same effect at a lower dose — below the toxicity curve, below the T cell threshold, and cheaper to make.

One objective, three problems solved.

What would actually move the field:

  • labels that mean human tropism
  • models that transfer across serotypes
  • immune evasion as a trainable objective
  • a regulatory path for sequences with no natural counterpart

The biology set the constraints. What is left is a search problem.

Ogden et al. (2019); Eid et al. (2024)

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Credits

Structures — RCSB PDB. AAV2 1LP3, AAV9 3UX1. Icosahedral assemblies expanded in-browser from the deposited asymmetric units.

Software — three.js and NGL Viewer, both MIT, vendored into this repository.

Diagrams — drawn for this deck; MIT with the rest of the source.

Portraits — via Wikimedia Commons. CC BY-SA 4.0:

  • Uğur Şahin, Özlem Türeci — © BioNTech SE
  • Katalin Karikó — © University of Szeged

Public domain: Jimmy Carter — Lauren Gerson, LBJ Presidential Library, 2014.

Plate — Duchenne de Boulogne (1868), public domain.

No photograph of an identifiable patient appears here without their own disclosure. President Carter announced his diagnosis and his treatment publicly, himself. The Duchenne figure is an 1868 engraving, not a photograph of a living child.

Questions